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HAHN Group presents digitized plant systems at FAKUMA as part of its extensive product portfolio

As part of the FAKUMA trade fair, the HAHN Group will be presenting solutions for the plastics industry from its subsidiaries WEMO Automation, Waldorf Technik and GeKu at its stand B3-3115. The highlight of the exhibition is a trade fair system from Waldorf Technik and Sumitomo Demag, which has been expanded to include digital monitoring systems from HAHN Digital.

The HAHN Group booth B3-3115 combines the exhibits of the companies WEMO Automation, Waldorf Technik and GeKu automation systems at the FAKUMA trade fair. An exciting detail of the exhibition this year is the MOBILE.EXPO truck, which carries selected automation and robot systems from the entire HAHN Group company network. This includes digital systems that you can touch and try out such as “EVE Support” as a remote maintenance system from HAHN Digital or the options for “Virtual Commissioning”, i.e. the virtual commissioning of systems before they are built. As part of the HAHN Group MOBILE.EXPO, over 13 locations in 5 European countries will be visited by December 17, 2021 in order to present the competencies of the company network to customers, local partners and employees.

With Vario TIP®, Waldorf Technik presents the patented and world-leading system concept for the manufacture of medical and diagnostic consumer products. The Vario TIP® system is characterized by its unsurpassed degree of freedom for different tool configurations and packaging units, with an extremely space-saving design and complete cavity sorting. With Vario TIP®, high numbers of cavities of up to 128 are possible, with cycle times with peak values of 3.8 seconds. The automation system takes on all basic functions such as removal, transfer, screening, buffering and filling. In addition, the system includes a large number of unique functionalities that can be used customer-specifically. This includes camera inspections, cavity-sorted replacement of bad / missing parts, filter assembly and customized packaging of the finished parts.

At the Sumitomo Demag stand (B1-1105), the HAHN Group’s digitization and interface expertise will also be demonstrated. An Intelect S 100 / 460-250 was combined with an automation system from Waldorf Technik, which is based on the Vario Tip® FSS system. This creates a fully automated production cell for the manufacture of caps for insulin syringes on a 16-cavity mold in a total cycle time of six seconds. The use of vacuum sensors on the removal gripper sends data on product quality and the gripper position. A camera system provides additional optical information on the structure, quality and number of the finished parts for automated quality management. The data generated enable the products to be traced, as each test result can be assigned to the mold cavity and the time of production. This allows a well-founded analysis and observation of the quality in order to be able to react in a targeted manner to deviations in good time, such as deselecting cavities as a measure.

The further development of the Vario TIP® FSS with a particularly narrow structure opens up the market for MedTec injection moulders in new performance classes without requiring more clean room space. FSS stands for Floor Space Saving and offers an extremely reduced space requirement compared to the Vario TIP® standard model. By cleverly arranging the buffer areas required for separating the cavities, Waldorf Technik has succeeded in reducing the area by half compared to the basic system. The functionality and variability of the Vario TIP® standard are of course retained.

With the use of EVE Analytics: Connect from the HAHN Digital portfolio, Waldorf Technik enables continuous monitoring of the automation system in real time. With the information obtained in this way, operators can react immediately to anomalies and enable higher efficiency and output. With its EVE Suite portfolio, HAHN Digital offers further solutions for digitization in the manufacturing industry, with maximum data security and close cooperation with the experts from the HAHN Group corporate network. As part of the MOBILE.EXPO exhibition, further digital products and technologies for modern automation systems will be exhibited. This includes EVE support as a remote maintenance system from HAHN Digital or virtual commissioning applications. Visitors have the opportunity to try out the various products directly in the exhibition truck and experience them up close.

WEMO Automation presents a wide range of innovations and concepts for cost-efficient and fast handling, including among other things injection molding machines in cooperation with ABB Robotics. WEMO is known on the European market as a supplier of 3-5-axis linear robots. Together with ABB Robotics, WEMO is now expanding its portfolio around the adaptation of the wide range of six-axis industrial robots from ABB. Effective immediately, WEMO will support the market as an ABB value provider for customers worldwide. With many years of experience in the integration of ABB robots, WEMO offers solutions and support at the highest level.

The offer ranges from flexible configurations to standalone concepts and SGM concepts. This covers most of the applications in the plastics industry, taking into account the respective individual requirements. The advantages of the different configurations and concepts lie in the use for different tasks as well as the simple installation and commissioning. As always, WEMO offers standard solutions and options such as interface EOAT adapters, protective devices and much more.

The “ABB + WEMO hand-in-hand concepts” are space-saving and flexible solutions for using robots in the plastics industry. The WEMO robots are mounted on the injection molding machine with an integrated ABB robot for further downstream operations. The advantages here are commissioning for both devices at the same time as well as the simple addition of communication solutions and other functions.

With the new management by Johannes Kjellgren as CEO and Håkan Larsson as COO, WEMO Automation will strengthen the Robotics Division within the HAHN Group in the future. This bundles the know-how in the areas of linear, collaborative and mobile robotics and makes it even easier for customers to access. In addition, the respective sales and partner networks complement each other very well in order to further increase customer proximity. Through the group network, WEMO is also to be developed even more strongly as a regional hub in Scandinavia in the future.

GeKu, with the exhibition cell for automated contact provision, is part of the mobile exhibition belonging to the truck. For the automotive and electronics industries, GeKu developed a specialized system for providing contacts that can be used as part of the automated production of connectors and sensor housings. The system uses a bending cutting tool with a punching system driven by a servo motor. The force used is approx. 30 kN, but it can also be supplied as a larger version with higher forces and is adapted to the required tools. For each contact group, individual contacts can be made available within approx. 4 seconds. The system uses a KUKA robot whose parallel gripper is equipped with a spreading stroke for the individual contacts. The processes within this automation system can be customized for customers and their requirements and can also be delivered as part of complete automation cells.

HAHN Group MOBILE.EXPO offers local trade fair in your region

Frankfurt am Main, Germany – The HAHN Group MOBILE.EXPO is picking up speed and presenting its technologies and products with its innovative exhibition and trade fair concept at 13 locations in Europe
The HAHN Group starts its MOBILE.EXPO in Europe on September 20th. At 13 locations in 5 countries, including a stop at the FAKUMA trade fair, the new exhibition and trade fair concept brings the technologies, products and contacts of the company network to regional customers and partners.
The HAHN Group shows digital and service-oriented concepts on 60m² of exhibition space in the specially converted exhibition truck. With the help of a wide range of information, a place for exchange, networking and brainstorming is created. At the accompanying exhibition, the current state of the art in the field of automation and robot technologies can be experienced up close on a further 80m². The agenda is designed for each truck stop location-specifically and thus sets sustainable impulses for transformation and knowledge transfer within the respective region.
Interested participants can register for MOBILE.EXPO on the HAHN Group website: https://www.hahn.group/en/events/mobile-expo/
The MOBILE.EXPO is carried out with the following event dates and locations:
  • 20.09. – 23.09.2021 | HAHN Robotics in Bettlach, Switzerland
  • 28.09. – 01.10.2021 | Waldorf Technik in Engen, Germany
  • 12.10. – 16.10.2021 | FAKUMA in Friedrichshafen, Germany
  • 19.10. – 21.10.2021 | Mainz, Germany
  • 25.10. – 26.10.2021 | HAHN Robotics in Fichtenau, Germany
  • 08.11. – 10.11.2021 | HAHN Robotics in Kelmis, Belgium
  • 15.11. – 19.11.2021 | GeKu Automatisierungssysteme in Diepenau, Germany
  • 22.11. – 24.11.2021 | HAHN Robotics in Ponitz, Germany
  • 25.11. – 01.12.2021 | HAHN Automation in Ùvaly, Czech Republic
  • 02.12. – 07.12.2021 | HAHN Automation in Kremsmünster, Austria
  • 09.12. – 11.12.2021 | HAHN Robotics in Lüdenscheid, Germany
  • 13.12. – 17.12.2021 | HAHN Automation in Rheinböllen, Germany
In addition to the information materials that can be experienced on site at MOBILE.EXPO, the HAHN Group offers featured content on the subject of “DIGITAL ADVANCED AUTOMATION” on their website. Through a video case study for the Healthcare industry, you will learn how today’s production will be further optimized through the application of intelligent and digital automation technologies. With its network, the HAHN Group is able to offer complex large-scale projects from a single source and to distribute capacities in times of high incoming orders. The video as well as a short presentation of the digital product portfolio and the responsible contact persons can be found here: https://www.hahn.group/en/digital-advanced-automation/

Thomas Marufke strengthens HAHN Group Material Handling Division

Thomas Marufke is expanding the management of the Material Handling Division as of August 2021. He takes on the role of Bernhard Rupke, who will retire at the end of the year. Together with COO Gregor Kessler, Thomas Marufke will continue to unify the division and expand its leading position in automation solutions surrounding injection molding machines.

As managing director, Thomas Marufke controls the expertise of the HAHN Group in automation systems for plastics production and processing. In his role, he will be responsible for the customer-oriented areas of sales and service as well as the oversight of topics relating to project management and technology. Together with Gregor Kessler, COO of the Material Handling Division, he will take care of the strategic development of the division. Both also take over the management of Waldorf Technik.

Through his career, Thomas Marufke earned many years of experience in the plastics industry. After graduating with a degree in mechanical engineering from the Technical University of Darmstadt, Marufke last worked for KraussMaffei Automation GmbH for over 20 years, of which he spent nine in the position as managing director.

The Material Handling Division includes the brands Waldorf Technik, GeKu Automatisierungssysteme and WEMO Automation with locations in Germany, Sweden, the USA and Turkey. A presence in Asia is also currently being established. These companies will benefit from Marufke’s profound expert knowledge of automation and robot technology for all aspects of injection molding production.

“I am delighted that we were able to win Thomas, a proven expert and great character, for the HAHN Group,” explains Philipp Unterhalt, CEO of the HAHN Group. “With his skills and many years of experience as managing director, he will support our companies in the plastics processing market segment in offering an even more extensive range of services for our customers and partners.”

“The companies Waldorf Technik, GeKu Automatisierungssysteme and WEMO Automation are powerful brands that stand for the highest quality and precision,” states Thomas Marufke regarding his new tasks. “I am looking forward to working with a strong team to further expand our customers’ satisfaction, to grow internationally and to deliver economical solutions for injection molding automation worldwide.”

In his role, Thomas Marufke takes over the duties of the previous managing director and division director Bernhard Rupke, who is retiring. After a transition period, he will continue to support the HAHN Group in an advisory capacity. “We would like to thank Bernhard very much for his work over the past few years,” explains Philipp Unterhalt. “With his support, we brought the companies in the division closer together and mastered the Covid period superbly. We wish Bernhard the best health and satisfaction.”

Waldorf Technik and HAHN Automation jointly serve the demand for the healthcare industry

The market for the healthcare industry has been booming in recent years. Due to the COVID-19 pandemic, the global demand for diagnostic laboratory consumables rose to unprecedented levels.

As a member of the HAHN Group, Waldorf Technik has access to a global network of automation and robotics specialists. The knowledge transfer within the HAHN Group and synergies in training of employees allow all companies to work together in managing additional order peaks. This allows Waldorf Technik to find a suitable solution together with the customer while fulfilling the order in a timely manner with the support and cooperation with HAHN Automation.

It quickly became clear that HAHN Automation could support Waldorf Technik not only with the building of standardized systems at their site in Rheinböllen, but also add their expertise in construction and design in order to improve processes. Automation systems for pipette tips are now also being manufactured in Rheinböllen in order to meet global demand.

The applied technology

As part of the cooperation, the patented and proven Vario TIP® FSS system from Waldorf Technik is built at the HAHN Automation site according to customer specifications. HAHN Automation and Waldorf Technik both grow from the exchange of knowledge. As a result, HAHN Automation today designs and builds completely new modules as required in order to jointly deliver unique production systems for the manufacture of laboratory consumable products.

Benefits of working together

As partially standardized solutions from Waldorf Technik were already available, HAHN Automation was able to implement the projects very quickly. With its extensive experience and competence, HAHN Automation was able to actively support the development department of Waldorf Technik. This experience with the healthcare industry, which was gained in a short time, is particularly valuable for HAHN Automation: The HAHN Automation Süd location in Villingen-Schwenningen was officially opened in September 2020 and focuses on the planning, design, construction, assembly and commissioning of assembly and testing systems for the production of medical devices and systems. The local team can also carry out appropriate equipment validations in order to adhere to FDA and EMA standards.

Synergies within the HAHN Group

With modular automation processes, the value-added steps in the manufacture of medical consumables can be covered even better through the cooperation between Waldorf Technik and HAHN Automation, as well as HAHN Robotics, GeKu and WEMO. Customers have the advantage that they are looked after by closely coordinated teams within the HAHN Group, which already have cooperation experience and enable quick collaboration.

The HAHN Group Sales Roadshows – an event review

In September and October the HAHN Group organized several localized sales road shows as an alternative to the annual sales conference. Usually around 70 German-speaking sales employees from the various HAHN Group subsidiaries meet in one place to exchange ideas and develop their networks. Due to the travel and assembly restrictions of the corona pandemic, however, the event had to take place in a smaller scale. Therefore, it took place in several regions and was carried out with smaller groups at each location.

The sales staff met at three HAHN Group sites in Germany: at HAHN Automation in Rheinböllen, at HAHN Robotics in Diepenau, and at Waldorf Technik in Engen. The first day started with the presentation of the new company presentation with many insights into the development of the corporate group by Thomas Hähn, CEO of the HAHN Group. On top of that, a presentation of the latest standard products, such as Smart Solutions, Mobile Robots and the Palletizing Kit took place. The second day of the roadshow featured a local factory tour and joint workshops.

These product presentations and the exchange with one another were of central importance for the sales teams in order to get to know the solutions of the sister companies within the HAHN Group, as well as to discuss the possible combinations for customized systems with standard solutions.

“We are impressed by every one of you. That is why we encourage the exchange of ideas and networking between our teams,” Thomas Hähn told his audience. “With the HAHN Group and our subsidiaries, we still have a lot of potential for growth. That is why we invest in you and give you the security you all need so that you can continue to do your great work. ”

Equipped with lots of new information and marketing tools, the sales teams return to their workplaces. Building on the positive feedback of this event series it will be repeated next year at other HAHN Group locations. In addition, the HAHN Group plans to promote closeness to their customers, which is why starting in spring 2021, the HAHN Group will implement mobile trade fairs or road shows with the motto “Advanced Automation”. The respective sales teams can arrange individual appointments with their customers and present the latest product innovations Smart Solutions, Mobile Robots and Palletizer on site and in person. So far, three events are planned at three different locations in Germany. However, this concept will soon be expanded. With the help of the mobile road show, customers and salespeople no longer have to forego personal contact, but have the opportunity for exchange while adhering to the current hygiene and safety requirements.

On an international scale the HAHN Group is planning for a series of digital training events, in order to make the content of the German sales roadshow accessible to all. This event series is already in development for January and February 2021 in order to successfully kick off the new year.

Are you interested in participating in a mobile road show? Contact us at advancedautomation@hahn.group for more information. We are looking forward to the exchange with you!

The HAHN Group review of K 2019

This year the HAHN Group participated at K 2019. The largest international plastics fair takes place every three years in Dusseldorf, Germany, and brings the most important companies of the plastics industry together.

This way manufacturers of plastics granules, injection-molding machines and packaging machines have their place on the fair. The HAHN Group was present at the fair with its subsidiaries GeKu, HAHN Digital, HAHN Robotics, HAHN RobShare, Rethink Robotics, Waldorf Technik, and Wemo.

The company and product portfolio of HAHN Group fits like a glove to one of the main topics of this year’s K fair: Digitalization and industry 4.0 were of enormous relevance, as well as products around the connectivity of devices, along with digital monitoring and the remote control of production systems and processes. The HAHN Group’s expertise covers exactly these topics:

  • Jointly Waldorf Technik and HAHN Digital presented a system that combines digital printing and digital service, leading to higher productivity in the production of medical devices.
  • With their new WIPS 4.0 software, Wemo contributes to a more user-friendly programming of robots and allows improved product quality through intelligent automation.

“Contrary to the general mood in the run-up to the fair, we had a successful trade show. This particularly applies to the individual firms Waldorf Technik and Wemo,” explains Bernhard Rupke, Director of the HAHN Group’s Material Handling division, which is made up of the companies GeKu, Wemo and Waldorf Technik. He continues: “But as a whole group with a very wide range of automation technology, we have received a lot of feedback from many customers and visitors.”

We are happy about the high number of visitors and the considerable interest, which was shown for our products and companies. In the coming weeks our teams will build on the numerous ideas, contacts and successes, which were made at K and are already looking forward to K 2022!

Waldorf Technik integrates digital printing and digital service for even more productivity

Engen, Germany – In the future, manufacturers of disposable syringes will be able to print directly and flexibly on cylinders through digital printing processes right inside the system. The offer by Waldorf Technik is rounded off through the use of EVE Suite – the digital service portfolio of HAHN Digital to raise productivity, efficiency and quality.

Waldorf Technik developed an automation system, together with their long-standing partner Netstal – premium brand for injection molding machines from the KraussMaffei group – which is based on their Vario TIP® System. This way syringe barrels can be printed on, directly after extraction from the injection molding machine, using digital printing. The system will be displayed in hall 15, booth D24.

Production and processing on the site runs completely cavity sorted for maximum efficiency and safety. Immediately after extraction of the syringe barrels from the injection molding machine, the piston stop of the syringe is checked for proper processing by means of camera systems. Thereafter, the barrels are set up on a moving table for transport. The next camera check controls the Luer fitting before the cylinders are transported to the print station. Before the print, the cylinders are prepared with plasma treatment. This ensures an optimal adhesion of the print. Afterwards, the prints are dried through UV radiation. Then the syringe barrels can be packed or individually processed according to the customer requirements.

The digital printing process guarantees maximum flexibility because the print data is sent directly from the computer to the printer. A modification or print head replacement is not necessary. Waldorf Technik realized this printing solution in collaboration with Hapa AG, using their compact digital print module redcube.

Another highlight on the fair site is Waldorf Technik’s presentation of EVE Suite, the comprehensive digital service portfolio of HAHN Group, to which Waldorf Technik belongs as a subsidiary. With EVE Analytics system operators are, for example, able to monitor the status of their systems remotely and at any time conveniently via PC, smartphone or tablet. On top of that EVE Support offers an opportunity for guided and individual remote maintenance with the use of augmented reality and smart glasses for video calls.

The subsidiary companies GeKu, Waldorf Technik and Wemo form the division Material Handling within HAHN Group, establish a global network and bundle their extensive competencies in the plastics industries. All three will be represented jointly in hall 10, booth E61.